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November 2008, Volume 66, Issue 5 CAB Brazing
TABLE OF CONTENTS

CASE STUDY:

Allstyle Coil


Maintenance Tip:

Air Blast Fan Inspection



EVENTS

AHR
Jan. 26-28, 2009
Chicago, IL

MACS
Feb. 5-7, 2009
Dallas, TX

CAB Seminar
May 11-13, 2009
Cleveland, OH

 

CAB Brazing Events

AHR EXPOAHR EXPO is the largest conference and exposition on HVAC equipment and services in the USA.

SECO/WARWICK will exhibit in booth 2943 at the AHR exhibit January 26-28, 2009 at McCormick Place in Chicago. Meet our team and pick up a brochure for our upcoming CAB seminar and a pocket calendar for taking the time to visit our booth.

The CAB seminar is scheduled for May 11-13, 2009 at the Hyatt Regency, Cleveland Ohio.

Attend this informative seminar to learn more about CAB Brazing manufacturing cells – how to buy, set up and maintain an efficient and profitable production system. Stay tuned for more information.

Guest Speaker:
Dr. Doug Hawksworth
Sapa Heat Transfer

Dr. Doug HawksworthDr. Hawksworth has worked in the field of Aluminium brazing technology development for the past 21 years. He started his career at Hulett Aluminium where he was responsible for the development of clad brazing sheet and finstock for use in Nocolok ™ brazing technology. Later working for FHE Automotive Technologies (now Behr, SA), he developed cladless brazing technologies. He currently holds the position Senior Process and Materials Specialist for Sapa Heat Transfer AB and is based in Toronto Canada.

He graduated with a BSc Degree from the University of Natal, South Africa and holds a PhD in Materials Engineering and Materials Design from the University of Nottingham in the UK. He has presented and published a number of technical papers on aluminium brazing technology and is a respected expert in this field.

Sapa Heat Transfer produces heat transfer strip for various types of heat exchangers used in the automotive industry, such as radiators oil coolers and charge-air coolers. Sapa supplies heat exchanger strip to the global automotive industry.

Click here for Information & Registration

For more information, visit our CAB web or contact Mike Jacobs direct at mjacobs@secowarwick.com or call 814-332-8598

 

Company:

Allstyle Coil Company, L.P.

Primary Business:

Manufacturer of high quality products for HVAC

Products:

Evaporator Coils, Furnaces, Air Handlers  and Ductless Mini-split Air Conditioning & Heat Pump Units

Website:

www.allstyle.com
Key Objective:

Become the premier independent coil manufacturer in the ARI Certification Program

 

CASE STUDY:

AllStyle Coil Company

AllStyle Coil Company L. P. has used the ACTIVE Only semi-continuous Controlled Atmosphere Aluminum Brazing Furnace for their facility in Houston, TX to braze parallel flow condensers of various sizes for the HVAC market since 2005.

Active Only Furnace

The indexing furnace system features a 100" x 48" x 8" load area that can be loaded with various aluminum products and fixtures. The heat input for the SECO/WARWICK patented convection muffled furnace will be provided by high velocity, natural gas burners. The innovative SECO/WARWICK muffle design provides superior temperature uniformity across the load and excellent temperature response time while still maintaining overall muffle durability and strength. The ACCUBRAZE control system uses advanced technology to maintain the proper parameters for tight process requirements, as well as being user friendly for the operator. An in-line dry-off oven has been incorporated into the system to eliminate the need for a separate conveyor/drive control to save both cost and maintenance.

DOWNLOAD CASE STUDY>>

 

Air Blast Fan Inspection

 

Regular air blast fan cleaning and inspection is critical for CAB Brazing applications


Air Blast Fan Wheel Coated with Flux & Debris

This fan wheel is coated with sufficient flux and debris to put the wheel out of balance

Maintenance Tip:

Air Blast Fan Inspection

One of the most challenging aspects of CAB Brazing line maintenance is the application of flux prior to entering the furnace.   CAB Systems are equipped with an air blast chamber at the exit end of the line, and the air blast fans require regular inspections to keep them running smoothly. 

New York Blower has provided the following fan maintenance tips to keep these fans running smoothly*

Fan Maintenance

The key to good fan maintenance is regular and systematic inspection of all fan parts.  Inspection frequency is determined by the severity of the application and local conditions.  Strict adherence to an inspection schedule is essential.

Regular fan maintenance should include the following:

1.  Check the fan wheel for any wear or corrosion, as either can cause catastrophic failures.  Check also for the build up of material which can cause unbalance resulting in vibration, bearing wear and serious safety hazards.  Clean or replace the wheel as required.

2.  Check the v-belt drive for proper alignment and tension.  If belts are worn, replace them as a set, matched to within manufacturer’s tolerances.  Lubricate the coupling of direct-drive units and check for alignment.  Check directions in supplier’s literature

3.  Lubricate the bearings, but do not over-lubricate, check directions in supplier’s literature.

4. Ceramic-felt shaft seals require no maintenance, although worn seals should be replaced.  When lip-type shaft seals are provided, lubricate them with “NEVER-SEEZ” or other anti-seize compound.

5.  During any routine maintenance, all setscrews and bolts should be checked for tightness.  Check tables for torque in supplier’s literature.

6. When installing a new wheel, the proper wheel-to-inlet clearance must be maintained.

For more information on centrifugal fans and pressure blowers, visit New York Blower at www.nyb.com

*Reprinted with permission from The New York Blower Company, Installation Maintenance, Operating Instructions IM-100, IM-120.

READ MORE CAB MAINTENANCE TIPS>>

 

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